Projects
This
area of our website is dedicated to all past
and current projects, for both our personal and clients' cars.
Check
back often
as information is updated regularly and new pictures will be
added as
well.
2004
BMW
325XiA (return
to
top) Tek has brought in his
immaculate 325Xi for routine maintenance and asked about
performance
options for his car. E46 325, while not a slush in stock form,
surely
could use some more oopmh with automatic AND all-wheel drive.
We
contacted ESS Tuning in Norway to find out if they had a
supercharging
system that would not only deliever a significant increase in
power,
but would to it safely for both automatic transmission
and AWD components of the car. Luckily, ESS
had exactly what we needed:
TS1 twin-screw supercharger system that had been detuned
slightly to
work for automatic transmission and/or AWD components. After
only 5
days in the shop, supercharger is
in the car. The results are absolutely astonishing: power
delivery,
linear increase in acceleration, overtaking power in ANY gear
at ANY
RPM, all while maintaining factory-like look and feel of the
car.
See below for pictures of the end result:
(click on each
image to open a larger version)
and short video of
the car at idle and few WOT
runs:
2001
BMW M5 / 2000 BMW
Z8 (return to top) Gordon
H. has brought in his M5 to do a Clutch Delay Valve install as
well as
Eisenhaus Race exhaust system. He loved the result so much
that next
came his immaculate silver Z8 roadster. Hand-made Eisenhaus
Race
exhaust system sporting 4x83mm round tips was sourced directly
from
Germany and installed. Since BMW NA played a rather mean trick
on Z8
owners, leaving their cars with open differential, a 3.64
Quaife
Automatic Torque Biasing differential was custom-built by
Brett
Anderson from Koala Motorsport and promptly installed. Result
is
amazing: car feels incredibly faster off the line with
increased
traction and absolutely no wheel slip, while throaty sound of
Eisenhaus
exhaust completing the picture. In our opinion,
simply the best upgrade for Z8 owners!
1997
BMW
M3/4 (return
to top) Jim S. originally brought
his then newly-purchased M3 sedan to us to do some scheduled
maintenance work. Being a Skip Barber racing school graduate,
Jim spent
some time on the track and appreciated his car's excellent
dynamics,
balance and precision. With this in mind, we came up with a
list of
recent upgrades that turned this already magnificent
super-salon into a true ultimate driving machine.
Rear shock mounts were replaced with JT Designs ones,
accompanied by JT
Designs' own underpanel. UUC Evo3 short shift kit and DSSR
were
installed, accompanied by UUC's stainless steel brake and
clutch lines.
Fluidyne racing radiator was installed in place of heavy OEM
unit,
along with new water pump and thermostat. JT Designs oil block
was
installed with custom senders to provide for console-mounted
VDO
gauges. BMW LTW x-brace and UUC StrutBarbarian were installed
to keep
the front chassis flex to minimum; 3.46 40% limited-slip
differential
was dropped in the tail to provide neck-snapping acceleration.
Set of 4
forged BMW LTW wheels and Michelin PilotSport v3 tires were
installed
to keep the car planted to the ground.
Recent upgrades to Jim's immaculate M3 now include: KW
Suspension
Variant1 coil-over system, Stewart water pump with fan delete,
custom
front-mounted lightweight Spal fan in place of bulky (and
expensive)
stock auxiliary fan assembly. Inside there's a custom
hand-made
interior that is out of this world. Don't take our words for
it, see
for yourself!
2001
BMW Z3 2.8
Supercharged (return to
top)
Joe
R. brought his blown roadster to us to investigate an oil leak
issue.
Incorrect (to say the least) fitment of the supercharger setup
by a
well-known installer and a missing oil catch can/valve were to
blame
and were promptly resolved. Vortech blower was rebuilt as
internal seal
developed a leak and the entire system was reinstalled with
new vacuum
lines being put in place.
Max Velocity's custom-built oil cooler was added at the time
with
front-mounted air-to-air intercooler. UUC's Evo3 short shift
kit was
installed along with DSSR and UUC underdrive pulleys. BMW E46
330 front
calipers were fitted in the front (330mm vs stock 280mm) along
with
Brembo cross-drilled/slotted/plated rotors, StopTech stainless
steel
brake lines and Porterfield R4S pads on all four corners.
Custom-built
3.46 50% limited-slip differential with plated discs was
installed at
that time as well.
Future upgrades include RMS air-to-water aftercooler (whenever
available), Ignition Solutions' plasma coils with colder NGK
spark
plugs, accompanied by ECU reprogram, larger injectors and
crank pulley
upgrade to raise the boost to 9PSI. BMW Z4 6-speed
transmission and
custom driveshaft are also in the works, so stay tuned!
1996
BMW 318tiA
Sport (return to top) This is the car that
started it all.. Originally purchased as a daily driver
for Dimitri's wife (hence the automatic transmission), it was
already a
competent, if a little underpowered, package to start from. It
was then
modified
further to highlight vehicle's excellent driving dynamics and
balance
while
retaining "civilized" feel and road manners, enough for it to
be still
used
daily.
Future plans
are top-end rebuild whenever needed (currently 110k mi and
still
running new)
that would be followed by Downing Atlanta supercharger.
.:
Suspension :.
- Bilstein Touring struts and shocks
- OEM Sport springs
- M3 lower control arm bushings
- Sparco front strut tower bar
- LTW x-brace bar
.:
Engine :. - Kirban Cold Air Intake
- Dinan AT chip
- Bosal Brospeed sport exhaust with custom Ansa resonator
.:
Convenience and Entertainment :. - Blaupunkt CD50 CD-Player
- Clifford alarm with remote starter
1997
BMW 328iA(return
to
top) This was purchased as
a second car to serve as Dimitri's source of transportation in
the
winter months as well as backup for gracefully aging 318ti.
A lot of though was put into improving this car's handling and
dynamics
and we are extremely pleased with the results: with only minor
engine
upgrades, our car delivers almost an M3-level of
performance
while maintaining bullet-proof factory-like reliability and
enjoying
much improved handling that is usable for both street and
track.
Due to the fact that we wanted to stay with normally-aspirated
engine,
future upgrades are limited to Rouge Engineering pulleys and
Dinan AT
software.
.:
Suspension :.
- Tokico Illumina externally adjustable struts and shocks
- Tokico sport springs
- M3 lower control arm bushings
- Sparco front strut tower bar
- AA Tuning rear tower bar
- LTW x-brace bar
.:
Exterior/Interior :. - Euro clear turn signals
- ZKW Euro ellipsoid headlights
- Hoen xenonmatch plus high/low/fog lights
- Racing Dynamics front bumper cover
- e46 M3 trunk lip spoiler
- Rieger roof spoiler
.:
Convenience and Entertainment :. - OEM 6-Disk CD-Changer
- Stellar alarm
1995
BMW
540iA (return to top) Jonathan L. has
brought his car to us hoping to diagnose slipping third gear
in his '95
540 automatic. With car being auto-crossed frequently, we
suggested a
manual transmission swap that was not only a
financially-friendly
option but also allowed the owner to spend more time enjoying
his car
on the track, shaving seconds off of his lap times.
6-speed transmission off of a E34 540 Sport was accompanied by
3.15 LSD
from '88 750iL for added zip on the track without giving up
too much
top end (and gas mileage) on the highway.
1994
BMW
530iA (return to top) After
a complete engine/tranny swap, Garth B. had a perfect track
car: an e34
530 with 540 engine and 6-speed manual transmission. Stock
(open)
differential gearing was too high for everyday use, though, so
yet
another e32 3.15 LSD was provisioned and installed, giving a
car much
needed extra traction and civilized road manners.
Future plans include Shrick camshafts, under drive pulleys and
ESS
supercharger system. Stay tuned.